Material comparison · researched 2026-11-02

Carbon fiber vs glass fiber nylon: which reinforcement?

In Polymaker's data, carbon fiber makes nylon much stiffer and more heat resistant in the print plane, while the glass-fiber grade is stronger between layers. Dry Fiberon PA6-CF20 has an in-plane tensile modulus of 8,637 MPa against 5,357 MPa for PA6-GF25, and 173 °C heat deflection at 1.8 MPa against 157 °C. PA6-GF25 is stronger in the Z direction. Both wear brass nozzles quickly and need dry storage.

Short-fiber nylons are a common route to stiff fixtures, brackets and tooling on a filament printer. Prusa says fibers improve dimensional stability and high-temperature resistance, and that carbon-fiber nylons warp much less than unfilled ones. The trade-offs are abrasion, a higher risk of clogs, and, according to Prusa, usually more brittle parts with weaker layer-to-layer adhesion. Carbon and glass fibers shift those trade-offs in different directions.

This page compares Polymaker's Fiberon PA6-CF20 and Fiberon PA6-GF25. Both use a PA6 (nylon 6) base, share the same recommended print settings, and were tested the same way: annealed at 100 °C for 16 hours, then measured dry and after 48 hours in 60 °C water. The differences reflect the two products as sold, not carbon and glass at a matched fiber content.

Carbon-fiber-filled nylon and Glass-fiber-filled nylon side by side

Carbon fiber vs glass fiber nylon: which reinforcement?: sourced values; brand-specific numbers name their source.
PropertyCarbon-fiber-filled nylonGlass-fiber-filled nylon
Print settings280–300 °C nozzle, 40–50 °C bed, room-temperature chamber, fan off (Polymaker)280–300 °C nozzle, 40–50 °C bed, room-temperature chamber, fan off (Polymaker)
Nozzle wearBrass nozzle life about 9 h; hardened steel or ruby nozzle highly recommended (Polymaker)Brass nozzle life about 9 h; hardened steel or ruby nozzle highly recommended (Polymaker)
Drying, annealing and storageDry 100 °C for 10 h; anneal 100 °C for 16 h; store and use below 20% RHDry 100 °C for 10 h; anneal 100 °C for 16 h; store and use below 20% RH
Heat deflection, ISO 75 (1.8 / 0.45 MPa)173 °C / 215 °C157 °C / 191 °C
Vicat softening / glass transition / melting219.2 °C / 74.2 °C / 218.5 °C211.7 °C / 70.4 °C / 214.5 °C
Tensile modulus, dry (X-Y / Z)8636.5 / 3759.5 MPa5356.9 / 3375.9 MPa
Tensile strength, dry (X-Y / Z)109.3 / 54.0 MPa80.1 / 60.7 MPa
Bending strength, dry (X-Y / Z)161.0 / 71.3 MPa133.8 / 99.9 MPa
Elongation at break, dry (X-Y / Z)2.1% / 1.9%2.4% / 4.0%
Notched Charpy, X-Y (dry / wet)11.0 / 35.6 kJ/m²10.0 / 28.0 kJ/m²
Unnotched Charpy, Z (dry)7.5 kJ/m²16.2 kJ/m²
Tensile modulus, wet (X-Y)2508.1 MPa at 5.30% moisture1793.6 MPa at 4.57% moisture
Equilibrium water absorption3.3%3.33%
Density, ISO 11831.17 g/cm³1.20 g/cm³
Flammability and surface resistivityUL 94 HB at 1.5 mm; surface resistivity above 10¹² Ω (ANSI ESD S11.11)UL 94 HB at 1.5 mm; surface resistivity above 10¹² Ω (ANSI ESD S11.11)

Property values come from Polymaker's Fiberon PA6-CF20 and Fiberon PA6-GF25 technical data sheets (V1.1; ISO methods; specimens printed at 300 °C with 100% infill and annealed at 100 °C for 16 h; wet values after 48 h in 60 °C water). General notes on fiber-filled filaments come from Prusa's composite and polyamide articles.

Stiffness in the print plane

Carbon fiber's clearest advantage is stiffness along the layers. Dry Fiberon PA6-CF20 has an in-plane tensile modulus of 8,637 MPa against 5,357 MPa for PA6-GF25, and a bending modulus of 7,038 MPa against 4,314 MPa. It is also stronger in-plane, at 109.3 MPa tensile and 161.0 MPa bending strength, against 80.1 MPa and 133.8 MPa.

That makes the carbon grade a good fit for long, flat parts loaded along their length, such as fixture arms, where deflection matters more than ultimate strength. The figures are for specimens annealed at 100 °C for 16 hours, which Polymaker recommends after printing; unannealed parts may differ.

Strength between layers

Across the layers, the order reverses. PA6-GF25 has higher Z-direction tensile strength (60.7 against 54.0 MPa), bending strength (99.9 against 71.3 MPa) and elongation (4.0% against 1.9%). Its unnotched Charpy value in the Z direction is more than twice the carbon grade's, at 16.2 against 7.5 kJ/m².

Prusa says fibers usually worsen layer-to-layer adhesion compared with the unfilled polymer. Polymaker describes both of these grades as keeping good layer adhesion, which is a manufacturer claim. For a part loaded across its layers, such as a bracket printed upright, the glass-fiber grade's Z values are the more relevant numbers.

Heat and moisture

Both grades' heat deflection temperatures sit far above their glass transition temperatures of about 70 to 74 °C. Polymaker lists heat deflection at 1.8 MPa of 173 °C for PA6-CF20 and 157 °C for PA6-GF25, and 215 °C and 191 °C at 0.45 MPa.

Both are still nylons, and water softens them. After 48 hours in 60 °C water, the in-plane tensile modulus fell to 2,508 MPa for the carbon grade (5.30% moisture) and 1,794 MPa for the glass grade (4.57% moisture), roughly a third of their dry values. Polymaker asks for both to be stored and used below 20% relative humidity and dried at 100 °C for 10 hours, and warns that a support structure printed in the same material can bond permanently if left to absorb moisture.

Nozzles and printing

Polymaker says both grades wear a brass nozzle out in roughly 9 hours of printing and highly recommends a hardened steel or ruby nozzle. Prusa says fiber-filled filaments need a hardened nozzle, carry a higher clog risk, and print best with at least a 0.4 mm nozzle and 0.2 mm layers; it also suggests cleaning the nozzle first, for example with a cold pull.

The print recipe is otherwise identical: a 280 to 300 °C nozzle, a 40 to 50 °C bed, a room-temperature chamber and the fan off, with Polymaker's PolyDissolve S1 as the recommended support material. Neither grade is sold as static-dissipative; both data sheets list surface resistivity above 10¹² Ω.

Which should you choose?

Choose Carbon-fiber-filled nylon if…

  • The part must deflect as little as possible under load along its layers, such as a long fixture arm.
  • Heat under load matters: 173 °C heat deflection at 1.8 MPa against 157 °C.
  • The highest in-plane tensile and bending strength matter more than strength across layers.
  • You already run a hardened or ruby nozzle and want the stiffest of the two.

Choose Glass-fiber-filled nylon if…

  • The part is loaded across its layers, where PA6-GF25's Z-direction strength is higher.
  • Some stretch across layers helps: 4.0% elongation in Z against 1.9%.
  • Impact across layers matters: 16.2 against 7.5 kJ/m² unnotched Charpy in Z.
  • You want a balance of stiffness and layer strength rather than maximum in-plane stiffness.

Common questions

Is carbon fiber nylon stronger than glass fiber nylon?

Along the layers, yes, in Polymaker's data: dry Fiberon PA6-CF20 has 109.3 MPa in-plane tensile strength against 80.1 MPa for PA6-GF25. Across the layers, PA6-GF25 is stronger, at 60.7 against 54.0 MPa.

Do both need a hardened nozzle?

Yes. Polymaker says either grade wears a brass nozzle out in about 9 hours and highly recommends hardened steel or ruby. Prusa also says fiber-filled filaments need a hardened nozzle.

Is carbon fiber nylon electrically conductive?

Not this grade, by Polymaker's data. Fiberon PA6-CF20 lists surface resistivity above 10¹² Ω under ANSI ESD S11.11, the same as PA6-GF25. If you need static control, use a grade sold specifically for ESD use and check its data sheet.

Sources

This comparison summarizes the cited documentation; it is not a lab test. Properties vary by brand, grade, print settings and orientation, so check the data sheet for the exact product you buy.